How a Large Mall Enhanced Safety by Installing FRP Manhole Covers

A well-known shopping mall in a metro city was facing serious safety issues due to its existing manhole covers. With thousands of visitors daily, maintaining a secure and accident-free environment was a top priority. However, the old cast iron and concrete manhole covers posed several risks:

Challenges Faced by the Mall

1. Slippery Surfaces – Metal covers became extremely slippery during rains, increasing the risk of accidents.

2. Heavy and Difficult to Maintain – The traditional covers were bulky, requiring extra manpower for maintenance and replacement.

3. Corrosion and Damage – Exposure to spilled drinks, cleaning chemicals, and moisture led to rusting and cracks, causing weak spots in the flooring.

4. Aesthetic Concerns – The old covers looked worn out and did not match the mall’s modern design.

5. Theft of Metal Covers – Some metal covers were stolen for their scrap value, creating open hazards in parking areas and walkways.

The Solution: FRP Manhole Covers

To eliminate these issues, the mall management replaced all traditional covers with FRP (Fiber Reinforced Plastic) manhole covers. The results were highly effective:

✔ Slip-Resistant & Safer Walkways – The new covers had anti-skid surfaces, reducing slips and falls significantly.

 ✔ Lightweight & Easy to Maintain – FRP covers are much lighter than metal or concrete, making installation and maintenance effortless.

 ✔ Corrosion & Chemical Resistant – Unlike metal, FRP does not rust or deteriorate, even in high-moisture areas like food courts and washrooms.

 ✔ Seamless Aesthetic Appeal – The mall customized the covers to blend with the interior flooring, enhancing the overall ambiance.

 ✔ Zero Theft Issues – With no resale value, theft incidents were completely eliminated.

By installing FRP manhole cover the mall successfully enhanced visitor safety, reduced maintenance costs, and improved its overall infrastructure, setting an example for modern commercial spaces.